PLC programming for manufacturing technology

PLC PROGRAMMING

Programming and modification of PLC control systems for production technologies.

Industrial automation for production lines

INDUSTRIAL AUTOMATION

Solutions for new and existing plants and equipment.

Commissioning of industrial equipment

COMMISSIONING

Startup support, line bring-up and production launch assistance.

Service and optimization of industrial systems

SERVICE AND OPTIMIZATION

Diagnostics, troubleshooting and production stabilization.

Retrofit and modernization of production lines

LINE RETROFIT AND UPGRADE

Modernization of existing equipment and integration of new components.

Integration of industrial robots and peripherals

ROBOTICS AND INTEGRATION

ABB, KUKA and technology integration within one solution.

PROJECTS

AUTOMATION OF AN ASSEMBLY LINE FOR PRODUCT COMPLETION

Complete software development for an assembly line used for product completion, including PLC, HMI and related technologies.

  • SIMATIC S7-1500
  • TIA PORTAL LAD/SCL
  • HMI
  • AUTOMOTIVE

AUTOMATION OF A FOUR-AXIS PRODUCT TRANSFER UNIT

Complete software development for a four-axis product transfer unit for projects in the Czech Republic, Germany and Poland.

  • SIMATIC S7-1500
  • TIA PORTAL LAD/FBD/SCL
  • PROFINET
  • AUTOMOTIVE

OPTIMIZATION OF THE CYCLE TIME OF A PRODUCTION LINE WITH MORE THAN TWENTY MODULES

Process analysis of production modules followed by PLC code analysis leading to production cycle optimization.

  • SIMATIC S7-300
  • STEP 7, TIA PORTAL
  • PROFIBUS / PROFINET
  • AUTOMOTIVE

IMPLEMENTATION OF THE ELECTRONIC-KEY-SYSTEM

Implementation of an Electronic-Key-System for machine and line user access levels, including integration into existing technology.

  • SIMATIC S7-1200
  • TIA PORTAL LAD/SCL
  • EKS
  • ENGINEERING

SUPPORT DURING LINE DEPLOYMENT AND COMMISSIONING

Long-term support for production and software teams during line deployment and commissioning.

  • SIMATIC S7-1500
  • TIA PORTAL LAD/SCL/GRAPH
  • VISION SYSTEM / RFID
  • AUTOMOTIVE

MODIFICATION AND OPTIMIZATION OF AN EXISTING PROGRAM FOR A NEW PRODUCT TYPE

Modification and optimization of an existing PLC/HMI program for a new product type, including program documentation and symbol structure.

  • SIMATIC S7-1500
  • TIA PORTAL LAD/SCL/GRAPH
  • CX-DESIGNER
  • AUTOMOTIVE

INSPECTION SYSTEM FOR FLATNESS CONTROL

Complete PLC, HMI and robot software development for inspection-based flatness control of a part.

  • SIMATIC S7-1200
  • ABB ROBOT RAPID
  • PROFIBUS
  • AUTOMOTIVE

AUTOMATIC ASSEMBLY LINE FOR CLIP INSTALLATION INTO A PLASTIC PART

Complete PLC, HMI and robot software development for clip installation into a plastic part, including printing and vision inspection.

  • SIMATIC S7-1200
  • KUKA ROBOT
  • ZEBRA PRINTER / KEYENCE VISION
  • AUTOMOTIVE

SEAL AND RING ASSEMBLY ON AN ALUMINUM BLOCK

Special-purpose equipment for assembling a metal ring and a seal into an aluminum block.

  • SIMATIC S7-1200
  • TIA PORTAL LAD/SCL
  • KEYENCE
  • AUTOMOTIVE

ASSEMBLY MODULE FOR INSTALLING A VIBRATION DAMPER ON A STABILIZER OR REINFORCEMENT

Assembly module for installing a vibration damper on a stabilizer or reinforcement, including vision inspection and Poka-Yoke features.

  • SIMATIC S7-1500
  • TIA PORTAL LAD/SCL
  • POKA-YOKE
  • AUTOMOTIVE

PV MONITORING AND CONTROL INCLUDING DATA ACQUISITION

PV monitoring and control according to the regulator, including data acquisition from inverters and analyzers and transfer to PC, OPC and SQL systems.

  • SIMATIC S7-1200
  • MODBUS, OPC, SQL
  • PLC <-> PC DATA EXCHANGE
  • ENERGY

LASER INTEGRATION FOR QR CODE MARKING AND QUALITY VERIFICATION IN AN EXISTING LINE

Integration of a laser marking system for QR code marking and subsequent marking quality verification according to customer requirements.

  • SIMATIC S7-300
  • LASER MARKING
  • KEYENCE VISION SYSTEM
  • AUTOMOTIVE

24/7 TECHNICAL SUPPORT

Modifications of existing equipment, feature extensions and integration of new elements without the need for complete technology replacement.

  • PLC / HMI / ROBOT
  • PRODUCTION SUPPORT
  • 24/7 SERVICE
  • AUTOMOTIVE

AUTOMATION OF AN ASSEMBLY LINE FOR PRODUCT COMPLETION

Complete software development for an assembly line used for product completion, including PLC, HMI and related technologies.

  • SIMATIC S7-1500
  • TIA PORTAL LAD/SCL
  • HMI
  • AUTOMOTIVE

AUTOMATION OF A FOUR-AXIS PRODUCT TRANSFER UNIT

Complete software development for a four-axis product transfer unit for projects in the Czech Republic, Germany and Poland.

  • SIMATIC S7-1500
  • TIA PORTAL LAD/FBD/SCL
  • PROFINET
  • AUTOMOTIVE

OPTIMIZATION OF THE CYCLE TIME OF A PRODUCTION LINE WITH MORE THAN TWENTY MODULES

Process analysis of production modules followed by PLC code analysis leading to production cycle optimization.

  • SIMATIC S7-300
  • STEP 7, TIA PORTAL
  • PROFIBUS / PROFINET
  • AUTOMOTIVE

IMPLEMENTATION OF THE ELECTRONIC-KEY-SYSTEM

Implementation of an Electronic-Key-System for machine and line user access levels, including integration into existing technology.

  • SIMATIC S7-1200
  • TIA PORTAL LAD/SCL
  • EKS
  • ENGINEERING

SUPPORT DURING LINE DEPLOYMENT AND COMMISSIONING

Long-term support for production and software teams during line deployment and commissioning.

  • SIMATIC S7-1500
  • TIA PORTAL LAD/SCL/GRAPH
  • VISION SYSTEM / RFID
  • AUTOMOTIVE

MODIFICATION AND OPTIMIZATION OF AN EXISTING PROGRAM FOR A NEW PRODUCT TYPE

Modification and optimization of an existing PLC/HMI program for a new product type, including program documentation and symbol structure.

  • SIMATIC S7-1500
  • TIA PORTAL LAD/SCL/GRAPH
  • CX-DESIGNER
  • AUTOMOTIVE

INSPECTION SYSTEM FOR FLATNESS CONTROL

Complete PLC, HMI and robot software development for inspection-based flatness control of a part.

  • SIMATIC S7-1200
  • ABB ROBOT RAPID
  • PROFIBUS
  • AUTOMOTIVE

AUTOMATIC ASSEMBLY LINE FOR CLIP INSTALLATION INTO A PLASTIC PART

Complete PLC, HMI and robot software development for clip installation into a plastic part, including printing and vision inspection.

  • SIMATIC S7-1200
  • KUKA ROBOT
  • ZEBRA PRINTER / KEYENCE VISION
  • AUTOMOTIVE

SEAL AND RING ASSEMBLY ON AN ALUMINUM BLOCK

Special-purpose equipment for assembling a metal ring and a seal into an aluminum block.

  • SIMATIC S7-1200
  • TIA PORTAL LAD/SCL
  • KEYENCE
  • AUTOMOTIVE

ASSEMBLY MODULE FOR INSTALLING A VIBRATION DAMPER ON A STABILIZER OR REINFORCEMENT

Assembly module for installing a vibration damper on a stabilizer or reinforcement, including vision inspection and Poka-Yoke features.

  • SIMATIC S7-1500
  • TIA PORTAL LAD/SCL
  • POKA-YOKE
  • AUTOMOTIVE

PV MONITORING AND CONTROL INCLUDING DATA ACQUISITION

PV monitoring and control according to the regulator, including data acquisition from inverters and analyzers and transfer to PC, OPC and SQL systems.

  • SIMATIC S7-1200
  • MODBUS, OPC, SQL
  • PLC <-> PC DATA EXCHANGE
  • ENERGY

LASER INTEGRATION FOR QR CODE MARKING AND QUALITY VERIFICATION IN AN EXISTING LINE

Integration of a laser marking system for QR code marking and subsequent marking quality verification according to customer requirements.

  • SIMATIC S7-300
  • LASER MARKING
  • KEYENCE VISION SYSTEM
  • AUTOMOTIVE

24/7 TECHNICAL SUPPORT

Modifications of existing equipment, feature extensions and integration of new elements without the need for complete technology replacement.

  • PLC / HMI / ROBOT
  • PRODUCTION SUPPORT
  • 24/7 SERVICE
  • AUTOMOTIVE

Companies and technologies

HG
ZF
Toyoda
Grammer
Nemak
Magna
SolarMonitoring
HG
ZF
Toyoda
Grammer
Nemak
Magna
SolarMonitoring

CONTACT

Projects requiring long-term on-site presence are carried out primarily in Prague and in the Central Bohemian, Ústí nad Labem, Karlovy Vary and Liberec regions. Programming work and remote technical support are provided throughout the Czech Republic and internationally.

Do you have a project, modernization or service request? Get in touch.

Address

Pavel Holub
Školní 362, Meziboří
Czech Republic

Company ID

876 296 91